Technical Capabilities & Specifications

Fact-dense manufacturing metrics, loom specifications, and material parameters

Direct Manufacturing Data

Factory Specifications & Production Metrics

Key operational metrics, equipment configurations, and production capabilities for technical buyers and procurement specialists.

Production Volume & Capacity

  • Monthly Capacity: 1,500,000+ metres (15 Lac+ metres/month).
  • Operating Footprint: 60,000+ square feet enclosed facility.
  • Loom Machinery: 42+ Toyota JAT810 high-speed air-jet looms.
  • Operating Speed: Up to 1,100 RPM continuous production.
  • Operating Shifts: 24/7 continuous industrial production schedule.
  • Location: Mumbai industrial belt, Maharashtra, India.

Fabric Construction Parameters

  • Weight Range (GSM): 80 GSM to 260 GSM.
  • Finished Widths: 44 inches, 58 inches, up to 63 inches.
  • Weave Types: Oxford, Twill (2/1, 2/2, 3/1), Poplin/Plain, Herringbone, Satin, Dobby weaves.
  • Yarn Count Capabilities: 30s, 40s, 50s, 60s, 70s, 80s (single & 2-ply).
  • Yarn Types: Combed compact cotton, linen, cotton-linen, poly-cotton blends.

Commercial & Order Parameters

  • Standard Catalog MOQ: 500 – 1,000 metres per colourway.
  • Custom Weave MOQ: 2,000 – 3,000 metres per design.
  • Sample Yardage Dispatch: 24 to 48 hours for in-stock catalog.
  • Bulk Production Lead Time: 15 to 20 working days.
  • Custom Weave Lead Time: 25 to 35 working days.
  • Sampling Types: Feeler cuttings, swatch books, trial roll lengths.

Quality Standards & Lab Testing

  • Inspection System: 100% full-width roll inspection on perching tables.
  • Shrinkage Control: Under 2% residual shrinkage (warp & weft).
  • Tensile & Tear Strength: Tested to ASTM / ISO textile standards.
  • Colour Fastness: Grade 4+ to washing, perspiration, and light.
  • Climate Automation: Computer-controlled humidification & fogging mist.
  • Defect Scoring: 4-Point system grading prior to packaging.

Export Logistics & Shipping

  • Primary Sea Port: Nhava Sheva (JNPT), Mumbai, India.
  • Air Cargo Terminal: Chhatrapati Shivaji Maharaj International (BOM).
  • Packaging Standards: Heavy gauge polyethylene wrapping + outer woven bags.
  • Shipping Terms: FOB, CIF, CFR, Ex-Factory.
  • Export Documentation: Commercial Invoice, Packing List, Certificate of Origin, BL/AWB.
  • Major Export Markets: UAE, Saudi Arabia, Europe, USA, Southeast Asia.

Finishing Capabilities

  • Pre-Treatment: Singeing, desizing, scouring, and optical bleaching.
  • Mercerization: High-luster yarn and fabric mercerizing for enhanced dye uptake.
  • Handfeel Finishes: Silicon soft finish, peach skin touch, crisp firm formal finish.
  • Performance Treatments: Easy-iron, anti-crease, antimicrobial, water repellent upon request.
  • Sanforization: Zero-shrinkage mechanical compacting.

Core Fabric Construction Matrix

Fabric Weave Standard Composition Weight (GSM) Yarn Count Primary End-Use
Oxford Weave 100% Combed Cotton 110 – 130 GSM 40s × 40s / 50s × 50s Button-down shirts, corporate casuals
Twill Fabric 100% Combed Cotton 120 – 145 GSM 50s × 50s / 60s × 60s Formal executive shirts, dress uniforms
Poplin & Stripes 100% Compact Cotton 90 – 115 GSM 60s × 60s / 80s × 80s Crisp business shirting, yarn-dyed stripes
Herringbone Pattern Cotton / Poly Blend 130 – 160 GSM 40s × 40s / 2/80s Textured luxury shirts, light jackets
Linen Blend Linen / Cotton Blend 140 – 180 GSM 25 Lea × 40s Cotton Resort wear, breathable summer collections
Custom Weaves As Specified 80 – 260 GSM Client Defined Brand-exclusive fabrics, structured dobby

Request Technical Swatches or Submit a Spec Sheet

We evaluate custom weave technical data sheets and provide sample yardage for brand development.

Submit Technical Requirement Browse Fabric Collections