Technical Capabilities & Specifications
Fact-dense manufacturing metrics, loom specifications, GSM ranges, and yarn count parameters from our Ichalkaranji facility
Direct Manufacturing Data
Factory Specifications & Production Metrics
Key operational metrics, equipment configurations, and production capabilities for technical buyers and procurement specialists.
Production Volume & Capacity
- Monthly Capacity: 1,500,000+ metres (15 Lac+ metres/month).
- Operating Footprint: 60,000+ square feet enclosed facility.
- Loom Machinery: 42+ Toyota JAT810 high-speed air-jet looms.
- Operating Speed: Up to 1,100 RPM continuous production.
- Operating Shifts: 24/7 continuous industrial production schedule.
- Location: Mumbai industrial belt, Maharashtra, India.
Fabric Construction Parameters
- Weight Range (GSM): 80 GSM to 260 GSM.
- Finished Widths: 44 inches, 58 inches, up to 63 inches.
- Weave Types: Oxford, Twill (2/1, 2/2, 3/1), Poplin/Plain, Herringbone, Satin, Dobby weaves.
- Yarn Count Capabilities: 30s, 40s, 50s, 60s, 70s, 80s (single & 2-ply).
- Yarn Types: Combed compact cotton, linen, cotton-linen, poly-cotton blends.
Commercial & Order Parameters
- Standard Catalog MOQ: 500 – 1,000 metres per colourway.
- Custom Weave MOQ: 2,000 – 3,000 metres per design.
- Sample Yardage Dispatch: 24 to 48 hours for in-stock catalog.
- Bulk Production Lead Time: 15 to 20 working days.
- Custom Weave Lead Time: 25 to 35 working days.
- Sampling Types: Feeler cuttings, swatch books, trial roll lengths.
Quality Standards & Lab Testing
- Inspection System: 100% full-width roll inspection on perching tables.
- Shrinkage Control: Under 2% residual shrinkage (warp & weft).
- Tensile & Tear Strength: Tested to ASTM / ISO textile standards.
- Colour Fastness: Grade 4+ to washing, perspiration, and light.
- Climate Automation: Computer-controlled humidification & fogging mist.
- Defect Scoring: 4-Point system grading prior to packaging.
Export Logistics & Shipping
- Primary Sea Port: Nhava Sheva (JNPT), Mumbai, India.
- Air Cargo Terminal: Chhatrapati Shivaji Maharaj International (BOM).
- Packaging Standards: Heavy gauge polyethylene wrapping + outer woven bags.
- Shipping Terms: FOB, CIF, CFR, Ex-Factory.
- Export Documentation: Commercial Invoice, Packing List, Certificate of Origin, BL/AWB.
- Major Export Markets: UAE, Saudi Arabia, Europe, USA, Southeast Asia.
Finishing Capabilities
- Pre-Treatment: Singeing, desizing, scouring, and optical bleaching.
- Mercerization: High-luster yarn and fabric mercerizing for enhanced dye uptake.
- Handfeel Finishes: Silicon soft finish, peach skin touch, crisp firm formal finish.
- Performance Treatments: Easy-iron, anti-crease, antimicrobial, water repellent upon request.
- Sanforization: Zero-shrinkage mechanical compacting.
Core Fabric Construction Matrix
| Fabric Weave | Standard Composition | Weight (GSM) | Yarn Count | Primary End-Use |
|---|---|---|---|---|
| Oxford Weave | 100% Combed Cotton | 110 – 130 GSM | 40s × 40s / 50s × 50s | Button-down shirts, corporate casuals |
| Twill Fabric | 100% Combed Cotton | 120 – 145 GSM | 50s × 50s / 60s × 60s | Formal executive shirts, dress uniforms |
| Poplin & Stripes | 100% Compact Cotton | 90 – 115 GSM | 60s × 60s / 80s × 80s | Crisp business shirting, yarn-dyed stripes |
| Herringbone Pattern | Cotton / Poly Blend | 130 – 160 GSM | 40s × 40s / 2/80s | Textured luxury shirts, light jackets |
| Linen Blend | Linen / Cotton Blend | 140 – 180 GSM | 25 Lea × 40s Cotton | Resort wear, breathable summer collections |
| Custom Weaves | As Specified | 80 – 260 GSM | Client Defined | Brand-exclusive fabrics, structured dobby |
Request Technical Swatches or Submit a Spec Sheet
We evaluate custom weave technical data sheets and provide sample yardage for brand development.